Protect the axle holder with a rag when using a vise. Pour about a pint of clean fuel without oil into the tank, install the cap and slosh the fuel around thoroughly and pour it out. Measure the ignition coil electrical resistance. Do not open the radiator cap when the engine is hot. Remove the fuel valve and clean the strainer in clean gasoline.
Do not run the engine without the air cleaner box lid. Follow the guideline in the chart. Wider side D of pawls should be positioned outside. This chapter includes removal and maintenance procedures for the fuel tank, fuel valve, carburetor and exhaust system. Its lower part is tapered and it has five grooves cut in the upper part where the needle clip fits. Front brake hose Clamp Clamp the upper difference portion in brake hose diameter. Turn the rebound damping force adjuster screw counterclock- wise until it stops so that the rear suspension oil can be poured easily.
Fitment Notes Universal Fit Parts fit a range of vehicles, and may or may not fit your current bike without modification. Hook the return spring 2. It is the carburetor's job to supply the correct fuel-air mixture to the engine under all operating conditions. Pick-up coil resistance 72 —. The forks on some models have air caps to allow air pressure to be added or removed for fine tuning of the front suspension.
Scratches or other damage the on inner tube or on the oil seal lip will cause oil leak. Table 1 at the end of the chapter lists stock carburetor specifications. Remove the tank as described in this chapter and discard the old fuel. Assemble the washer 1 as shown in the illustration. Poor connection of couplers Step 2 1 Measure the peak voltage of ignition coil. The cable holder and washer must be used as a 3 Adjustment of intermediate system set.
Keep brake fluid away from children. When neutral is desired, press or lift the lever to a position halfway between low and 2nd gear. Make sure the O-ring on the fuel valve is in good condition before installing the valve. The disassembly necessary to lubricate many components is in itself valuable preventative maintenance. Write down the serial numbers here for your future reference. Changing fork oil and adding air pressure are described in Chapter Three. Scratches or other damage on the inner tube or on the oil seal lip will cause oil leak.
Neutral is located between low and 2nd. Review the following guidelines to see how easy it is to maximize your rewards and put your ZillaCash to work for you. The fork springs and internal air pressure support the weight of the motorcycle and rider. Do not remove the lock-nut 4 from the inner rod. Brake fluid is harmful or fatal if swallowed, and harm- ful if it comes in contact with your skin or eyes.
After reinstalling the carburetor body assembly, inspect the fol- lowings. If the brake pads are worn, replace them with new ones. The engine serial num- ber 2 is stamped on the right side of the crankcase assembly. Make sure the coupler 2 is connected. Be sure to release gas before disposing the rear shock absorber unit. If the front forks are adjusted harder than the rear suspension, such as changing to heavier front fork oil, stiffer compression and rebound setting, air pressure build up in the forks and so on, the front forks will collapse less on bumps.
Guide bushing 1 Seal retainer 2 Oil seal 3 Stopper ring 4 Dust seal 5. If they are not clean, clean them with a nylon brush and fork oil. Refunds by law: In Australia, consumers have a legal right to obtain a refund from a business if the goods purchased are faulty, not fit for purpose or don't match the seller's description. A mixture with an insufficient amount of fuel is described as lean. This chapter contains service procedures for the forks, front wheel and steering head. The damping rate is determined by the viscosity and quality of the oil used.
Keep brake fluid away from children. If any defects are found, the fuel hose must be replaced. Brand New: A brand-new, unused, unopened, undamaged item in its original packaging where packaging is applicable. Perform more often than shown in the chart if you use the motorcycle under severe conditions. A mixture with an excess of fuel is described as rich. If the valve seat and needle valve are worn beyond the permissible limits, similar trouble will occur. If you don't follow our , you may not receive a full refund.
After reinstalling the water pump, check the followings. Throttle cable Clutch cable Clutch cable Throttle cable. If they are worn or damaged, replace them with new ones. If backing plate removal is not desired, proceed to Step 5. Align the slots in the adjuster, locknut and lever mount.